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HF-WC-613 Three Phase Line Fitting Heat Cycle Test System
This Three Phase Line Fitting Heat Cycle Test System detects DC resistance, temperature rise and thermal cycling performance of copper and aluminum cables. With 24 measuring points and 1000A max output current, it has touch control, automatic test judgment, data export and complete safety protection functions.
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The HF-WC-613 three-phase conductor whole-loop thermal cycle test system is designed to test the DC resistance, temperature rise and thermal cycling performance of wire conductors.
Applicable standards: GB/T 9327, GB/T 2317.3, GB/T 2317.4, IEC 61284.
- Test specimens: cables made of copper and aluminum; length ranging from 10 m to 15 m, maximum cross-sectional area: 240 mm²
- Three-phase simultaneous testing
- Total measuring points: 24
- Temperature gear setting: one gear per 70°C, one gear per 90°C. (The customer requires the maximum output current of the equipment to reach 1000 A.)
Main Features
- Large-screen liquid crystal display for all data including current, resistance, temperature, time, status and prompt information; clear readings with excellent visibility.
- Full Chinese interface with simple operation, adaptable to various application scenarios.
- Full touchscreen control for intuitive, quick and easy operation.
- Fully digital calibration, eliminating outdated potentiometer adjustment. It delivers convenient on-site operation and controllable precision.
- Status prompt & guided operation function: operators can complete tests independently without the user manual.
- Automatic test result judgment: the system automatically determines pass/fail status after testing.
- Audible discrimination for test outcomes: distinct buzzer sounds will be triggered for passed and failed tests respectively, allowing technicians to identify results via audio alerts directly.
- Pause function: under automatic control mode, the current rising/falling process can be paused at any point; technicians can flexibly set pause duration to observe specimen conditions conveniently.
- Customizable test duration: adjustable from 1 second to 999 hours.
- Automatic timing function: timing starts automatically upon initiation; once the preset time elapses, test results are displayed and the device resets to zero automatically.
- Manual control mode: different from traditional up/down button regulation, current is adjusted via dedicated increase/decrease buttons. The equipment automatically judges upper/lower limits and features overcurrent protection; the entire test process can be manually operated on demand.
- Manual current hold function: press the hold button when the target current is reached, and the system will lock the current at the set value automatically.
- Stop/Emergency stop button for manual reset.
- Intelligent current ramp rate control: the current rising speed slows down automatically when the output current approaches the target value.
- Data export function: test data can be saved to a computer via USB flash drive for further processing.
- Accurate, reliable protection triggering upon overload faults.
- Fully automatic loop resistance testing and automatic current switching during thermal cycle tests.
- Local control via a 7-inch touchscreen with built-in communication protocol.
Main Technical Parameters
- Power Supply: Three-phase four-wire 220V ±10%, 50Hz ±1 Hz
- Input Current: ≥24 A
- Rated Capacity: 10 kVA × 3
- Output Voltage: AC 0 ~ 10 V
- Output Current: Continuous uninterrupted operation, AC 10 ~ 1000 A
- Voltage Measurement Accuracy: 0.5% FS ± 3 digits
- Current Measurement Accuracy: 0.5% FS ± 3 digits
- Timing Range: 1 second ~ 9999.99 hours
- Measuring Channels: 24 paths
Packing List
| Serial No. | Item Name | Specification & Description | Qty | Unit |
|---|---|---|---|---|
| 1 | Main Test Host | 1000A Three Phase Heat Cycle Test Controller, 7-inch touch screen | 1 | Set |
| 2 | High Current Output Cables | Large-current connecting wires for three-phase output | 6 | Piece |
| 3 | Temperature Measuring Wires | 24-channel temperature sensor leads | 24 | Piece |
| 4 | Temperature Sensors | Thermocouple probes for cable temperature monitoring | 24 | Piece |
| 5 | Power Input Cable | Three-phase four-wire power supply cable | 1 | Piece |
| 6 | USB Flash Drive | For test data export & storage | 1 | Piece |
| 7 | Operation Manual | English & Chinese bilingual user handbook | 1 | Copy |
| 8 | Factory Calibration Certificate | Official calibration report of testing precision | 1 | Copy |
| 9 | Inspection Report | Factory FAT acceptance test document | 1 | Copy |
| 10 | Emergency Stop Button Accessory | Spare emergency stop component | 1 | Set |
| 11 | Portable Protective Carrying Case | Shockproof flight case for accessories storage | 1 | Set |
| 12 | Optional: Voltage & Current Phase Tester | Phase angle measuring instrument (optional spare part) | 1 | Set |
FAQ: Three Phase Line Fitting Heat Cycle Test System
Q1: What testing items can this three-phase heat cycle system complete?
A1: It mainly tests DC resistance, temperature rise and thermal cycling performance of copper/aluminum wires, complying with GB and IEC relevant international standards.
Q2: What specifications of cables are applicable for testing?
A2: Tested cables are 10–15 m long, maximum cross-sectional area 240mm²; three-phase testing can be carried out simultaneously.
Q3: How many temperature measuring points does the device have?
A3: Total 24 measuring points are configured to monitor temperature changes throughout the test comprehensively.
Q4: What is the maximum output current of the equipment?
A4: The continuous output current ranges 10A–1000A AC, the maximum output current reaches 1000A as customized required.
Q5: What control methods does the tester support?
A5: It supports both automatic operation and manual control, equipped with a 7-inch local touch screen for easy parameter setting and operation.
Q6: Can the equipment automatically judge test pass or fail results?
A6: Yes. It automatically identifies test results, and reminds operators with different sound alarms for passed and failed tests separately.
Q7: Is it available to pause the ongoing test process?
A7: Definitely. You can pause current rise/fall at any time under automatic mode, and freely set pause duration to observe cable status.
Q8: Can test data be exported for subsequent analysis?
A8: Test data can be saved via USB flash drive and exported to computers for further sorting, analysis and filing.
Q9: What safety protection functions does the machine own?
A9: Built-in overcurrent protection, emergency stop button and overload protection to avoid equipment damage caused by abnormal working conditions.
Q10: What is the adjustable timing range for thermal cycle tests?
A10: The test time can be set arbitrarily from 1 second up to 9999.99 hours to meet various long-term thermal cycle test demands.
Q11: Does the device support phase angle measurement of voltage and current?
A11: Yes, an optional phase measuring instrument can be added to test the phase angles of voltage and current on site.
Q12: What power supply does this testing system adopt?
A12: It adopts three-phase four-wire 220V power supply, rated total capacity 30kVA (10kVA×3), applicable for most industrial power supply environments.






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